Ilim Group CEO Kseniia Sosnina and Senior Vice Presidents have visited the Bratsk and Ust-Ilimsk Mills in Russia. By the end of 2021, the Bratsk Mill of Ilim Group will have implemented a number of strategic projects with a total value of $700 million, including the KLB Line rebuild and pulp line upgrade, as as the company says in the press release received by Lesprom Network.
The KLB Line Rebuild will be completed by September 2019 to deliver
135,000 incremental tons of products per year. HW Line Rebuild will be
completed in November 2020, which will increase pulp output by additional
173,000 tons per year. Thus, by 2021, the total production output of the Bratsk
Mill will reach 1.5 million tons per year. The Bratsk Mill will account for 50%
of the national pulp production volumes.
Installation of foundations is currently in progress for the Caustic Plant
Rebuild project which aims to increase the plant capacity to support
incremental volumes.
As regards construction of the new woodyard (three lines with a total capacity
of 5 million cubic metres of chips per year), initial groundwork has been fully
completed and partial equipment installation has been launched. New
state-of-the-art production line will bring the following economic benefits:
reduce wood losses and electric energy consumption and increase finished
product output.
Ilim has a special focus on environmental projects. Ilim management has
assessed the progress under the upgrade of the lime kiln waste gas treatment
system project. Three Lime Kilns are being equipped with modern precipitators,
which apart from minimizing the adverse environmental impact, will provide an
economic benefit – lime accumulated by filters will be reused. Preparation of
the site for laying of the foundations is in progress.
Installation of main process equipment is underway at the “Construction
of Vacuum Evaporation Plant 8”
project site. By the end of the next year, Ilim plans to commission the
facility with evaporation capacity of 980 tph, while EVAPs 6&7 are
scheduled to be shutdown for an upgrade. This project aims both to minimize
discharge and emissions by putting them back into the process cycle and to
drive a significant improvement in energy efficiency. Moreover, construction of
a new evaporation station is essential to support the increase in the pulp and
KLB output volumes.
The total value of the strategic investment projects implemented in Ust-Ilimsk
exceeds $300 million. The first facility visited by the delegation was the new
woodyard, which was started up in June 2018. The second woodyard line is almost
fully ramped up. The total woodyard capacity is 4 million cubic metres of chips
per year.
Another completed project is an upgraded evaporation plant, which was ramped up
in October. The Evaporation Plant is to ensure efficient and safe operation of
recovery boilers, as well as create opportunities to increase current pulp
lines productivity.
Management has then inspected the facilities under construction within the
framework of the “Oxygen Delignification” project with a new oxygen plant to be
built and the oxygen delignification plant to be prepared for start-up. This
facility has a significant envirnmental and economic relevance. After the
upgrade the Mill will significantly reduce its adverse environmental impact and
minimize chemicals consumption.
The Upgrade of Recovery Boiler 3 project is in progress: equipment installation
is nearing completion, utilities installation is underway. Rebuild covers 95%
of the facility, i.e. this will basically be a new boiler. And it will be the
world’s most advanced boiler both in terms of higher capacity and safety.
These projects are technologically and functionally fundamental to perform a
large-scale upgrade of the current pulp line with an annual increase of
production output by 130,000 tons and launch of a new KLB Line with a capacity
of 600,000 tons per year. As a result, by 2022, the Ust-Ilimsk Mill will
acquire the status of “a million-ton mill” with an annual capacity of 1.5 million
tons.