Metsä Group has decided to conduct, in parallel with the demo phase, a pre-engineering project related to a possible first commercial-scale factory.

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Metsä Group starts pre-engineering project for Muoto wood fibre packaging

Metsä Group starts pre-engineering project for Muoto wood fibre packaging

Bild: Metsä Group

Metsä Group’s innovation company Metsä Spring has decided to start a pre-engineering project for the first commercial factory producing the new packaging solution, Muoto. Muoto products are wood-based alternatives to plastic packaging. 

Pre-engineering is a key planning phase, after which Metsä Group will have the conditions of factory planning in place to consider deciding on the factory investment, and it is expected to be completed in early 2025. Based on the outcome of pre-engineering and the continued work in the demo phase, mainly using a unique demo plant in Äänekoski, Finland, Metsä Group will assess the possibility of starting this new business and investing in a factory to support that business. Metsä Group has already decided that the possible factory would be located at its Rauma site in Finland.

The technology applied in Muoto products converts wet wood pulp into 3-dimensional packages without any intermediate steps, meaning that the new products would be ready to be shipped to end customers as such. In addition to being easy to mould into different shapes, Muoto is lightweight, strong, and recyclable.

The first usage cases ready for mass production will likely be light takeaway and lunch packages, berry containers, trays, and combo packaging. The final Muoto product catalogue will be decided when the EU Packaging and Packaging Waste Regulation has been finalised.

Metsä Spring was established in 2018 as Metsä Group’s innovation company. Metsä Spring invests in and supports potential sustainable innovations and technologies that find new purposes and higher value for Nordic wood to replace fossil-based materials and chemicals in everyday products.