Valmet will rebuild Koehler Paper’s power boilers at its Oberkirch and Kehl paper mill sites in Germany. In Oberkirch, Valmet will convert an existing circulating fluidized bed (CFB) boiler from combusting coal to biomass. In Kehl, Valmet will supply a fuel upgrade on a CFB boiler.

Machinery

Valmet to rebuild Koehler Paper’s power boilers in Oberkirch and Kehl, Germany

Valmet to rebuild Koehler Paper’s power boilers in Oberkirch and Kehl, Germany

Image: Koehler Paper

Valmet will rebuild Koehler Paper’s power boilers at its Oberkirch and Kehl paper mill sites in Germany to increase the production of sustainable energy from renewable sources. The value of the orders will not be disclosed. The joint value of such rebuilds and supply scopes is typically around Euro 20 million.

In Oberkirch, Valmet will convert an existing circulating fluidized bed (CFB) boiler from combusting coal to biomass. The delivery will be taken over by Koehler in October 2024. In Kehl, Valmet will supply a fuel upgrade on a CFB boiler, and this delivery will be taken over by the customer in September 2023. With the modification, new fuels – mainly sludges – will be added to the existing biomass fuel portfolio.

“By switching from bituminous coal to biomass as the primary fuel for our location in Oberkirch, we will be cutting more than 150,000 tonnes of CO2 emissions a year. By converting away from fossil fuels, Koehler is proactively playing its part in reducing global warming,” says Dr. Stefan Karrer, COO, Koehler Group.

The combined heat and power (CHP) plant in Oberkirch produces approximately 100,000 MWh of electric power and 330,000 metric tonnes of steam per year for paper production. The Kehl CFB boiler has a 44 MW thermal capacity, and the plant power generation capacity is 9 MW.

Valmet's delivery scope to the Oberkirch plant includes boiler modifications and external equipment for converting the coal-fired CFB boiler for biomass; a new biomass feeding system, new burners for renewable fuel, additional heating surfaces, ash removal improvement, a selective non-catalytic reduction (SNCR) system and additive feeding for the baghouse filter.

The Koehler Group’s core area of business is the development and production of high-quality specialty paper, including thermal paper, playing cardboard, drink coasters, fine paper, carbonless paper, recycled paper, decor paper, wood pulp board, sublimation paper, and, since 2019, innovative specialty paper for the packaging industry, too.

Valmet is a leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries.